Product Description
The YHZS90 series mobile concrete batching plant is a highly integrated concrete production solution designed for rapid relocation and flexible construction needs. Featuring a modular structure, it allows for quick assembly/disassembly and easy transportation, making it ideal for diverse job sites. This plant is particularly suitable for highway construction, rural infrastructure projects, small commercial concrete stations, and temporary engineering applications.
Features
- Rapid Deployment: Installation and commissioning can be completed in just 1–3 days, with minimal foundation requirements.
- Flexible Relocation: Modular design allows the entire unit to be transported via trailer, significantly reducing relocation costs.
- Compact Footprint: Requires minimal space, ideal for confined or temporary job sites.
- Smart Control: Equipped with a PLC automatic control system for precise measurement and one-touch operation, reducing labor.
- Eco-friendly & Energy-efficient: Low noise and dust emissions, complying with environmental standards.
Advantages
Quick Installation & Easy Relocation
• Modular design enables fast dismantling and relocation of core modules (main unit, aggregate bins, control room).
• Foundation-free installation via container base or hydraulic legs speeds up on-site setup.
• Up to 50% lower transport and relocation costs compared to stationary plants.
High Output & Stable Operation
• Twin-shaft mixer completes a batch in just 2–3 minutes.
• Large-capacity aggregate bins reduce loader waiting time, enhancing continuous production.
• Inverter-driven technology saves 20%-30% energy versus conventional systems.
Intelligent Control & User-friendly Operation
• PLC + touchscreen system supports recipe storage and data logging.
• Remote monitoring allows engineers to diagnose faults online, minimizing downtime.
• High-precision batching: aggregates ±2%, cement ±1%, water ±1%.
High Adaptability & Reliability
• Anti-freeze option: Operates in temperatures down to -20°C.
• Heat resistance option: Maintains performance in up to 50°C environments.
• Corrosion-resistant components: Key parts made from stainless steel or galvanized materials for extended durability.
Eco-friendly Design for Green Production
• Pulse dust collection system: Emissions ≤20 mg/m³.
• Low-noise engineering: Noise <70 dB, compliant with construction site standards.
• Wastewater recycling system achieves zero discharge.
Process Flow
The mobile batching plant is composed of batching, conveying, mixing, cement storage, environmental, and control systems.
- Feeding & Conveying
A wheel loader feeds different grades of sand and gravel into the aggregate bins for initial material supply.
- Precise Batching
The batching system accurately weighs aggregates, cement, water, and additives either automatically or manually according to preset formulas, ensuring consistent concrete quality.
- Compulsory Mixing
All materials are fed into the twin-shaft mixer, where they undergo efficient, high-intensity mixing until evenly blended.
- Concrete Discharge
After mixing, the finished concrete is discharged into a mixer truck or pumped directly to the construction site.
- Cleaning & Environmental Treatment
• Automatic mixer cleaning minimizes residue buildup.
• Wastewater is recycled → settled → reused, reducing resource waste.
• Dust is collected → pulse-dusted → discharged to meet emissions standards.
- Control System
The control system serves as the plant’s brain. Configurations can be customized according to user requirements and site size, enabling full intelligent operation and management.
